Path Projects launches the Saguaro Hat: Built for Heat, Designed for Hustle

A lightweight shield for your sun-soaked, sweat-filled summer miles.
Path Projects Saguaro Hat review
Trail & Kale is reader-supported. If you purchase through links in this article, we may earn a small affiliate commission. Learn More.

When the temps rise and the trails feel like a convection oven, a regular cap just doesn’t cut it. I learned this years ago but got it reinforced last weekend at Speedgoat mountain races by UTMB.

That’s where the new Saguaro Hat from Path Projects steps in. An ultra-light, highly breathable five-panel cap, designed to keep you cool, covered, and moving fast through peak heat.

Made for movement

At just 2.4 oz (68g), the Saguaro Hat practically disappears on your head when running, but its protection is front and center.

Path Projects launches the Saguaro Hat: Built for Heat, Designed for Hustle 1 - Trail and Kale | Trail Running & Adventure

A crushable EVA wide brim offers solid sun coverage without flapping around, while micro-perforated fabric and mesh side panels let air flow freely, so you’re not stuck stewing under a sweat-soaked dome.

Path Projects launches the Saguaro Hat: Built for Heat, Designed for Hustle 2 - Trail and Kale | Trail Running & Adventure

It’s the kind of hat you throw on for a tempo run at noon or a dusty climb where shade is all you’re thinking about.

I’ve been testing it here in the summer heat, and it stays impressively cool, even on those sweat-drenched grinds above 90°F.

Comfort you forget about

With a stretch moisture-wicking sweatband and soft-structured design, the Saguaro molds to your head with no pressure points.

Path Projects launches the Saguaro Hat: Built for Heat, Designed for Hustle 5 - Trail and Kale | Trail Running & Adventure

It’s low-profile but not flimsy, and the velcro back with elastic and a D-ring gives a dialed fit that sits softly on your forehead when wearing it backwards, and adjusts easily mid-run.

Path Projects launches the Saguaro Hat: Built for Heat, Designed for Hustle 6 - Trail and Kale | Trail Running & Adventure

There are 3 colors to choose from but if you’re planning on staying as cool as possible while running in very hot temperatures, go with the Glacier or Dusty Olive colorways, rather than the black one; they reflect more heat.

Like most of Path Projects’ gear, it’s high on thoughtful detail.

Path Projects launches the Saguaro Hat: Built for Heat, Designed for Hustle 7 - Trail and Kale | Trail Running & Adventure

Reflective hits at the front and back help with early starts or golden-hour finishes, and the entire cap is machine washable; just remember to close the velcro strap before tossing it in.

Quick specs

  • Price: $38 at pathprojects.com
  • Weight: 2.4 oz (68 g)
  • Best used in: 45°F–100°F conditions
  • Fabric: 100% poly micro perforated front/top, mesh sides
  • Features: Crushable EVA brim, wicking sweatband, soft-structured fit, velcro + elastic closure, fully washable, reflective details: front screen print and rear label

Final thoughts

The Saguaro Hat works harder than most caps out there, at a reasonable price point. If you’re logging hot, dusty miles or need something that can go from long run to recovery hike without needing a wash in between, this cap delivers.

It’s exactly what I have come to expect from Path Projects: clean lines, functional tech, and zero gimmicks. Just lightweight, breathable performance made for the long, hot miles ahead.

Previous Article

The Best Running Shorts For Men, Right Now

Next Article

Van Life Manual - Part 5: The unglamorous stuff like parking, showers, toilets & more

Subscribe to our Newsletter

for outdoor gear reviews, roundups, tips, and thought-provoking blogs for adventurous people.
Pure inspiration, zero spam ✨